EVC Research & Development

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Category: Battery repair

EV Clinic state-of-art battery repair BMS_u029 / BMS_f107

By Strom Trooper

BMS_u029 / BMS_f107 – Es ist erstaunlich, dass das Model S auch nach 12 Jahren noch zuverlässig fährt und viele Fahrer über 400.000 km mit dem originalen Batteriesystem erreichen. Dennoch müssen einige Batterien repariert werden – vorausgesetzt, sie haben noch nicht das EOL-Stadium (End-of-Life) erreicht, denn dann ist nur ein vollständiger Austausch wirtschaftlich tragbar. Zum…

Tesla Model 3 / Y – Why It’s Crucial to Address Battery Issues Immediately and not wait!

By Strom Trooper

The Model 3 and Model Y vehicles feature one of the most compact and technologically advanced battery systems. In most cases, these systems are repairable at the component level, including the replacement of one or more cylindrical cells—something that was previously considered impossible. However, this is only true if the owner understands the urgency of…

Tesla’s 100kWh – Achilles’ Heel Uncovered

By Strom Trooper

I can’t believe it, but the 100 kWh pack, which has been refined from previous generations, has failed on me (and it’s not the cells causing the issue). The problem lies in a flaw we’ve been observing in fossil-fueled vehicles for the past 20 years: aluminum wire bonding. The same problem that TEMIC has failed,…

Maximizing Tesla S/X Battery Life: The Critical Role of Resealing

By Strom Trooper

Maximizing Tesla S/X Battery Life: The Critical Role of Resealing Why is Tesla the king of the road? Because it is the only vehicle that enters our garage doors with an average of over 300,000 km and the only vehicle on which we have documented that the ORIGINAL batteries from the first installation exceed 600,000…

Can a Tesla battery be repaired for €1000?

By Strom Trooper

Of course, it can, depending on the severity of the damage. Recently, we mentioned how important it is to inspect and perform a “reseal” on the battery after 6-7 years. Here, the original battery from a 2015 Tesla Model S P85D had water ingress directly into the high-voltage part where the pyrofuse is located. The…

Model 3 Shortbrick 2170 Cell Extraction – Structural block mythbusting BMS_A066

By Strom Trooper

Model 3 LR 2170 Cell Extraction – Finally, an opportunity arose for a new project, to purchase and save the entire battery pack, demonstrating that the entire battery is never replaced as whole (except in Nissan Leaf or Mercedes with programmed defects). One faulty cell in the structural block of 25S was discharging one group,…