ERAD Repair operation manual P100200 P0A4086 #20250211143123

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Price for operation manual:
Repair manual price: 1000€ + Tax

This operation manual is a proprietary business secret that outlines the refurbishment process for repair of Drive unit where it start milling and buzzing. By following the provided instruction steps, which include text, images, and videos, you will be fully equipped to repair the Drive unit effectively and efficiently. Manual is non-refundable

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You can charge this service: 3200€+tax
You need 16 labor hours to deploy this repair
VOLVO OEM CHARGE: 4900€+tax
Author: Dex
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Common causes:

Snap ring
Sensor defect
Normal Tear&Wear

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Errors:

P100200,
P0A4086,

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Part numbers:
  • 32249816,
  • 32240338,
  • 32324105,
  • 32249660,
  • 32324106,
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Tools needed (prepare it) :
  • Workshop lift
  • Allen key 5,6,7,8,9.10
  • Torx 5,6,7,8,9.10
  • Fluke Voltmeter
  • Repair ERAD kit - Replacement parts (Available at our shop)
  • HV Gloves
  • Hydraulic bench table - HV Battery
  • Bearing extractor tool - Gedore
  • Press tool
  • Other mechanic set of tools
  • OIL
  • Autel Diagnostic tool or Volvo VIDA
Info
Repair operation steps
 Step 1:
Before performing any work on the Skoda high-voltage drive unit system, it is mandatory to prepare a controlled and safe working environment in accordance with high-voltage safety protocols. Lvl 3 HV Access license needed.

Read error codes with diagnostic tool and confirm you have same error codes and faults.

Secure the work area – The workspace must be clean, dry, clearly marked as an HV zone, and equipped with proper safety gear (HV gloves, face shield, insulating mat).

Disconnect the 12V system 

Perform safe high-voltage system shutdown – Using approved tools and following OEM procedures, disconnect the HV connectors and wait the required cool-down period for capacitor discharge.

Verify absence of voltage (Zero Voltage Verification) – Use an appropriate HV tester to ensure that no voltage is present in the system before proceeding
 Lift the vehicle and remove metal cover in the rear
 Aluminium plate cover bolts
 This is EARD in rear subframe and remove bolts holding rear support frame and other visible HV and LV...
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