Kangoo ZE 33D496 Reset operation manual #190520251235123

CLICK HERE TO BUY REPAIR MANUAL
Repair manual price: 600€ + Tax

This operation manual is a proprietary business secret that outlines the successful reset process for repair BMS system and data recovery. By following the provided instruction steps, which include text, images, and videos, you will be fully equipped to repair the BMS effectively and efficiently. Manual is non-refundable. Error will repeat if weakest cell is not changed

You can charge this service: 1000€
You need 16 labor hours to deploy this repair if you are removing battery pack

Author: Vanja

Common causes:
  • Degraded cells
Errors:
  • 33D496,
Part numbers:
  • 295102173R,
  • 293A0HB86E,
Tools needed (prepare it) :
  • Mechanic workshop tools
  • Fluke Voltmeter
  • LAB Powersupply 400V
  • Lab discharge
  • Soldering iron and hot air gun
  • Spare part (cells or modules if necessary)
  • Movable hydraulic liftbench
  • OBD Diagnostic
  • Xprog programmer
  • Online file editor (Included here)
Repair operation steps
 Step 1:
Before performing any work on the eGolf high-voltage Drive unit, it is mandatory to prepare a controlled and safe working environment in accordance with high-voltage safety protocols. Lvl 3 HV Access license needed.

Read error codes with diagnostic tool and confirm you have same error codes and faults.

Secure the work area – The workspace must be clean, dry, clearly marked as an HV zone, and equipped with proper safety gear (HV gloves, face shield, insulating mat).

Disconnect the 12V system 

Perform safe high-voltage system shutdown – Using approved tools and following OEM procedures, disconnect the HV connectors and wait the required cool-down period for capacitor discharge.

Verify absence of voltage (Zero Voltage Verification) – Use an appropriate HV tester to ensure that no voltage is present in the system before proceeding.

Remove the battery pack – Once confirmed safe, proceed with mechanical removal of the battery pack using factory mounting points and proper lifting equipment
 Next step is to open hood, disconnect 12V battery and disconnect service fuse on the battery pack left side to safely proceed with repair procedure and removal. After...
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