55 eTron HVB Postcrash repair operation manual 0308202591231

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Price for operation manual:
Repair manual price: 1200€ + Tax

This operation manual is a proprietary business secret that outlines the successful refurbishment process for repair of HVB after crash incident. By following the provided instruction steps, which include text, images, and videos, you will be fully equipped to repair the BMS effectively and efficiently. Manual is non-refundable

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You can charge this service: 1400€
You need 20 labor hours to deploy this repair if you are removing battery pack
AUDI OEM CHARGE:
FUSE BOX: 900€+tax
Labor 1200€+tax
Author: Domagoj
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Common causes:

Crash - Airbag deployment

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Errors:

Errors: P160900, P1CA700, P1CA800,

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Part numbers:

4KE915911BJ

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Tools needed (prepare it) :
  • Workshop lift (PTC below the vehicle)
  • Allen key 5,6,7,8,9.10
  • Torx 5,6,7,8,9.10
  • Fluke Voltmeter
  • Repair kit - Replacement parts (LIST AVAILABLE HERE)
  • VVDI - CG100X - Xprog Programmer
  • Online file editor (Here included)
  • Original ODIS account and VAS tool
  • HV Gloves
  • Hydraulic bench table - HV Battery
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Repair operation steps
 Step 1:
Before performing any work on the Audi high-voltage battery system, it is mandatory to prepare a controlled and safe working environment in accordance with high-voltage safety protocols. Lvl 3 HV Access license needed.

Read error codes with diagnostic tool and confirm you have same error codes and faults.

Secure the work area – The workspace must be clean, dry, clearly marked as an HV zone, and equipped with proper safety gear (HV gloves, face shield, insulating mat).

Disconnect the 12V system 

Perform safe high-voltage system shutdown – Using approved tools and following OEM procedures, disconnect the HV connectors and wait the required cool-down period for capacitor discharge.

Verify absence of voltage (Zero Voltage Verification) – Use an appropriate HV tester to ensure that no voltage is present in the system before proceeding.

Remove the battery pack – Once confirmed safe, proceed with mechanical removal of the battery pack using factory mounting points and proper lifting equipment

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